MISSIONE 4
Istruzione
ricerca
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MISSIONE 4
Istruzione
ricerca

Energy Efficient Embedded Electronics for PhotoVoltaics

Energy Efficient Embedded Electronics for PhotoVoltaics

E4PV

Proposing Institution: Università di Parma

Name of the project’s Scientific Coordinator: Alessandro Soldati

Other ECOSISTER partners involved in the project: Università degli Studi di Modena e Reggio Emilia, Consiglio Nazionale delle Ricerche (CNR)

Coordinating Spoke: Spoke 3

Other Spokes involved in the project: Spoke 2, Spoke 6

Name of partners based in the South: CNR (IMM Catania)

Project duration (in months): 13

Starting TRL: 3

End TRL: 6

ATECO/industrial sector of potential reference: Electricity, gas, steam and air conditioning supply

Smart Specialization Strategy: Energy and sustainable growth
EU Taxonomy: Climate change mitigation

Abstract

Photo Voltaics (PV) systems are key to the ecological transition and sustainability of modern society. Nowadays, PV systems are oriented towards new areas, such as bifacial photovoltaics, agrivoltaics, and building integrated PV, which promise high performance and energy yields up to 10–20% larger than standard monofacial PV.

However, disuniform solar irradiation, due to differences of ground albedo, soiling, and shadowing, poses severe limitations, demanding smarter solutions. Disuniform solar irradiation jeopardizes system efficiency and PV cell reliability, since strings and modules are brought to operate far from the optimal operating points, and possibly with an excessive thermal loading.

E4PV aims to demonstrate in the application field a new, distributed and embedded electronic component to enable solar system optimization for efficiency maximization and reliability enhancements in realistic dynamic shading conditions. The proposed solution leverages unique properties of high-efficiency Gallium Nitride (GaN) semiconductor components.

It builds upon the knowledge created in ECOSISTER Spoke 3 (converter design), Spoke 2 (management of PV energy) and Spoke 6 (electrothermal simulation) at UniPR and UniMORE, and the outstanding expertise in PV at CNR IMM Catania.

E4PV aims to replace the passive bypass diodes in existing modules with a high-frequency, two-port buck-boost converter miniaturized and integrated within the string.

The new smart PV module solution:

  • allows for higher PV system efficiency
  • leads to smart modules with self-monitoring/optimization features
  • exploits state-of-the-art GaN devices

The starting TRL 3 is supported by the GaN buck prototype presented by UniPR and resulting from previous ECOSISTER SP3 activities, as well as the PV simulation software that can forecast the energy impact of different configurations of bypass diodes against the E4PV approach.

Demonstration at TRL 6 will be achieved by comparing simultaneously in relevant field scenarios at the CNR facilities in Catania, two identical bifacial PV modules: one with standard bypass diodes and the other with E4PV embedded micro-optimizer. The role of bifaciality and partial PV module shadowing on the power yield will be experimentally evaluated and numerically modeled, with the goal of comparing the conventional bypass diode solution with the novel GaN-based DC-DC converter electronics.

The strong connections with important industrial stakeholders in the power electronics and PV areas, supporting the project with converter components and novel PV panels, are key assets of the project and demonstrate the innovation potential of E4PV as well as its expected impact.

Advanced simulation tools and methods leveraged from ECOSISTER SP6-WP2 activity (UniMORE) will guide the design of the prototype and the investigation of high ambient temperature on the GaN device performance and reliability. PV and grid simulation tools at system level, developed in SP2 (UniPR and CNR-IMM), are utilized to forecast the achievable efficiency improvement.

Expected Results

  • Demonstration of a first-generation prototype based on the advanced components already received by the industrial partners.
    [Demonstrator, Design of products]
  • Detailed understanding and insights on the operation, including thermal management issues.
    [Application of Tools and Methodologies]
  • Detailed understanding of the advantages, limitations, and improvement areas for the newly proposed hardware solution.
    [Application of Tools and Methodologies, Testing, Report]
  • Converter efficiency more than 98%.
    [Demonstrator, Assessment, Application of Tools]
  • Benchmarking with respect to bypass diode alternatives.
    [Reports, Testing, Assessment]
  • Development of a simulation framework for GaN-based PV optimizers, including thermal and hot carrier stress effects.
    [Guidelines, Reports, Application of Tools and Methodologies]

Final Results

  • Going beyond traditional optimizers, moving to smart ones.
    [Guidelines]
  • Demonstrating a viable solution for progressive decline of bypass diode technology, limited for modern PV systems.
    [Demonstrator, Reports]
  • Demonstrating a viable new paradigm for panels: reusable micro-optimizers.
    [Demonstrator, Reports]
  • Efficiency improvement in shadow condition 3–8% for an optimized solution.
    [Assessment, Process Optimization]
  • Panel lifetime extension of 2–4 years for an optimized solution.
    [Process Optimization]

Next Steps

Further developments and future collaborations

Short Term

  • Optimized converter positioning for improved thermal behavior and reduced shadowing of the panel.
  • Complete and accurate thermal and reliability simulation framework calibrated on experiments.
  • Optimized panel cabling and mounting for minimal electrical losses.
  • Development of dedicated firmware and software for smart converters and panel management.
  • Enabling of fault confinement techniques and PV system lifetime improvement.
  • Distributed condition monitoring of substrings.

Long Term

  • Adaptation of the GaN-based smart micro-optimizer approach to the battery world, translating the monitoring and power control features to smart batteries. This enables affordable active balancing, improved safety, and better performance of batteries developed in Italy, adding value in battery management. This is relevant considering the lack of a cell manufacturing value chain in the country.
  • Quantitative evaluation of the improvement in the PV energy yield obtained by using GaN-based module-level power electronics in applications such as building integrated PV and agrivoltaics.
  • Embedding of energy source monitoring functionalities in power converters: this will be a new trend for any converter, from industry to aerospace, from automotive to medical applications.
  • Industrial collaborations with the electronics and PV industries, starting from those that supported the project with advanced specialized hardware.
  • Scientific collaborations with research partners in European countries with high PV adoption rates (Spain, Germany, France, …).
  • Development of an open-science and open-data framework for performance of PV optimizers in real conditions, as an extension to PVGIS.

Application Area

Energy-efficient embedded electronics for photovoltaics